Castman Technologies Castman Technologies
The building

6,000 sq ft, purpose-built, with room to double

A 100 ft × 60 ft shed built for die casting rather than converted into it — correct height for EOT crane operation, correct ventilation for a hot process, correctly sited away from housing.

  • New building, 6,000 sq ft (100 ft × 60 ft)
  • Adjacent land available for expansion
  • TNPCB classified area
  • Isolated from residential zones
  • Full-height bay with EOT crane facility
  • Extensive windows for natural ventilation
  • Fume extractor with wet scrubber
  • Dedicated LPG storage yard
  • Overhead tank for water storage
  • Separate welfare room for employees
Castman Technologies plant exterior
Material flow

One direction, no backtracking

Raw material enters at one end, moves through melting, casting, trimming, blasting and machining, and leaves finished at the other. Nothing crosses its own path.

01 RM Storage 02 Melting & Degassing 03 Die Casting 04 Trimming 05 Shot Blasting 06 Machining 07 Dispatch
Installed capability

What is on the floor today

Casting & melting

FacilitySpecificationMakeQtyInstalled
Die Casting Machine250 T fully automatic, BD‑V7EX latest versionTOYO, Japan12023
Die Casting Machine350 T fully automatic, BD‑V7EX with squeeze pin & jet coolingTOYO, Japan12025
Electric Furnace500 kg with thyristor controlElman, India12023
Gas Furnace500 kg with servo burnerOxilon, Italy12025
LPG Gas Plant450 kg × 4PROPEL Gas, India12025
Degassing MachineRotary type with flux injectionFebtech, India12023
Automatic Die Coat Mixer50 litres/hour capacityFebtech, India12023

Finishing, handling & measurement

FacilitySpecificationMakeQtyInstalled
Shot Blasting Machine300 kg hanger type, automaticATOME1Jul 2025
Turning CentreSuper Jobber 500 LM — chuck ⌀250 mm, turning length 500 mmAce Micromatic1Jul 2025
Band Saw Cutting Machine3 HP, 3505 × 19 × 0.9 mmJAI, India12023
Belt Sanding Machine150 × 750 mmJAI, India12023
Compressor20 HP screw typeCOMPAIR, Germany12023
EOT Crane2 TonFuture Tech, India12023
SpectrometerOES, MOSS modelMetal Power, India12023
Measuring InstrumentsVernier caliper, height gauge, micrometer, radius gauge, surface plate, infrared thermometerInsize, AbsoluteEach 12023
On the floor

The equipment, in the flesh

TOYO die casting machines on the shop floor

TOYO BD‑V7EX casting cell

250 T & 350 T · multi-step injection · 100G acceleration

Rotary degassing unit with flux injection

Rotary degassing unit

Febtech · flux injection · interlocked gas pressure, flow & rotor speed

Metal Power MOSS optical emission spectrometer

OES spectrometer

Metal Power MOSS · 15+ elements · 2,000+ burns per cylinder

Hanger type shot blasting machine

Shot blasting machine

Hanger type · 0.5 mm SS ball for bright finish · automatic

Ace Micromatic Super Jobber 500 LM turning centre

CNC turning centre

Super Jobber 500 LM · chuck ⌀250 mm · 500 mm length

20 tonne four pillar hydraulic trimming press

Hydraulic trimming press

20 T · 600 × 450 mm table · photoelectric sensor & safety door

Automatic die coat mixing unit

Die coat mixing unit

50 L/hr · adjustable ratio · self-diagnosing · serves multiple HPDC cells

Colour coded aluminium alloy ingots in storage

Alloy ingot storage

Individual ingots identified by colour code & heat number

Expansion roadmap

Committed, dated, and already ordered

We publish our investment schedule so customers can plan programmes against capacity that does not exist yet — and hold us to the dates.

FacilitySpecificationMakeTargetStatus
Shot Blasting Machine300 kg hanger type, automaticATOMEJul 2025Installed
Turning CentreChuck ⌀250 mm, turning length 500 mmAce MicromaticJul 2025Installed
Trimming Press20 T, 4-pillar hydraulicPreci TrimJan 2026Installed
2D Height MasterOptima 700ElectronikaAug 2026Planned
Die Casting Machine400 T fully automatic, latest versionTOYO, JapanNov 2026Planned
VMC700 × 450 × 380 mmBrother Speedio S700Bd2Mar 2027Planned
CMM700 × 500 mmMITUTOYO2027Planned
Surface TreatmentPowder coating, E-coating, painting, anodising, chromatingQualified partnersAvailable nowOutsourced

Status shown as of July 2026. Surface treatment is performed by qualified external partners under our inspection.

Need capacity we have not installed yet?

Tell us the programme volume and timing. Our roadmap has room, and we would rather size the machine around your part than the other way round.

Request a quotation +91 98946 83054